Track Welding Carriage

Manufacturer: Steelmax

Model: Rail Runner


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The Steelmax® Rail Runner is a digitally controlled travel carriage designed for the mechanization of welding and thermal cutting processes. Featuring a positive rack and pinion drive system with electronic speed control, the Rail Runner can produce consistent, high quality welds and cuts in the flat, vertical or horizontal position. A multi-function LED display permits precise setting of process parameters making set up and repetition of predefined weld procedures quick and simple.

The Rail Runner is available in two versions: (i) the standard version with the integrated linear oscillator; and (ii) a basic version without integrated linear oscillation.  As a result, the Rail Runner family of track mounted welding carriages economically meets a broad array of welding and cutting applications.

Standard Features

·         Durable aluminum cast housing

·         Automatic arc ignition integrated with travel switch

·         Precise cross slide torch adjustment

·         Closed loop position control with encoder feedback

·         LED display with numeric representation permits presetting of all motion parameters including weave width, weave speed, side wall dwells and tractor travel speed

·         Integrated linear oscillator for weave welding and overlay

·         Electronic torch steering during weaving operation

·         Semi-Flexible Guide Rail will adhere curved surfaces with minimum radius of 16’ (5 m)

Specifications and Capacities
Dual Voltage ~ 115–230 V, 50–60 Hz
Power 100 W
Welding Positions Horizontal -PA (flat), PB (horizontal vertical), PC (horizontal)Vertical – PF (vertical up), PG (vertical down)
Minimum track way curvature radius 5 m (16 ft)
Torch Type MIG/MAG
Torch diameter 16–25 mm (0.63–0.98’’)
Minimum welding material thickness 5 mm (0.20’’)
Pulling Force Horizontal work – 350 N; Vertical work – 350 N
Torch Adjustment Range 35 mm (1.38’’, up-down, left-right)
Horizontal speed
0–120 cm/min (0–47.2’’/min)
Vertical speed 0–110 cm/min (0–43.3’’/min)
Oscillation type linear
Oscillation path trapezoid, triangle, straight line
Oscillator arm stroke 0–100 mm (0–3.9’’)
Oscillation width 0–50 mm (0–1.9’’)
Oscillation speed 0–1500 mm/min (0–59.0’’/min)
Oscillation delay at middle and tips 0–5 s
Maximum oscillator pulling force 100 N
Maximum permitted ambient temperature 50°C (122°F)
Maximum permitted ambient humidity 85%
Weight 20 kg (44 lbs)
Steelmax

Track Welding Carriage

The Steelmax® Rail Runner is a digitally controlled travel carriage designed for the mechanization of welding and thermal cutting processes. Featuring a positive rack and pinion drive system with electronic speed control, the Rail Runner can produce consistent, high quality welds and cuts in the flat, vertical or horizontal position. A multi-function LED display permits precise setting of process parameters making set up and repetition of predefined weld procedures quick and simple.

The Rail Runner is available in two versions: (i) the standard version with the integrated linear oscillator; and (ii) a basic version without integrated linear oscillation.  As a result, the Rail Runner family of track mounted welding carriages economically meets a broad array of welding and cutting applications.

Standard Features

·         Durable aluminum cast housing

·         Automatic arc ignition integrated with travel switch

·         Precise cross slide torch adjustment

·         Closed loop position control with encoder feedback

·         LED display with numeric representation permits presetting of all motion parameters including weave width, weave speed, side wall dwells and tractor travel speed

·         Integrated linear oscillator for weave welding and overlay

·         Electronic torch steering during weaving operation

·         Semi-Flexible Guide Rail will adhere curved surfaces with minimum radius of 16’ (5 m)

Specifications and Capacities
Dual Voltage ~ 115–230 V, 50–60 Hz
Power 100 W
Welding Positions Horizontal -PA (flat), PB (horizontal vertical), PC (horizontal)Vertical – PF (vertical up), PG (vertical down)
Minimum track way curvature radius 5 m (16 ft)
Torch Type MIG/MAG
Torch diameter 16–25 mm (0.63–0.98’’)
Minimum welding material thickness 5 mm (0.20’’)
Pulling Force Horizontal work – 350 N; Vertical work – 350 N
Torch Adjustment Range 35 mm (1.38’’, up-down, left-right)
Horizontal speed
0–120 cm/min (0–47.2’’/min)
Vertical speed 0–110 cm/min (0–43.3’’/min)
Oscillation type linear
Oscillation path trapezoid, triangle, straight line
Oscillator arm stroke 0–100 mm (0–3.9’’)
Oscillation width 0–50 mm (0–1.9’’)
Oscillation speed 0–1500 mm/min (0–59.0’’/min)
Oscillation delay at middle and tips 0–5 s
Maximum oscillator pulling force 100 N
Maximum permitted ambient temperature 50°C (122°F)
Maximum permitted ambient humidity 85%
Weight 20 kg (44 lbs)
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